SEEPEX is launching a world first at IFAT 2022 in Munich, where it is going to be presenting the next generation of pumps. The business chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once again demonstrates its market leadership in the subject of intelligent and revolutionary solutions.
The identical applies to the opposite commerce truthful presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the one certainly one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services with ambition and passion. The pump producer combines its digital solutions with the normal pump business to offer its clients extra time for the necessities, cut back prices and simplify processes.
At the world fair for environmental technologies on the end of May, international commerce guests will experience the premiere of a totally automated answer with integrated Industry four.zero options. The current premium model range SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. at the second are a factor of the past when it comes to upkeep. One click from a remote location and the stator is back in high form. The range, which was developed on the basis of buyer necessities, makes upkeep work much simpler and therefore helps to save heaps of time and costs. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, quickest and best upkeep work ever. Productivity is elevated and upkeep instances are decreased to a minimum – so it couldn’t be any better.” Compared to เพรสเชอร์เกจ without SCT, life-cycle costs are also considerably lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance can be easily performed by one person. Suction or strain traces no longer must be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate rate is lowered due to put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the necessity for any special tools. The new SCT AutoAdjust technology permits the stator to be retensioned either conveniently from the management room by way of analogue signal traces or digitally by way of varied fieldbus systems. Quick entry on website on the pump can be achieved via a control panel or by way of Bluetooth utilizing an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. pressure gauge octa bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be utilized for process optimization. All collected knowledge is saved reliably and securely in the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and upkeep instructions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic data to allow predictive maintenance forecasting and identification of irregular conditions. By combining totally different sensor data, guidelines can be created to set off alarms. For example, a lowered circulate rate at increased pump speed in comparability with the pump’s particular person calibration curve would point out pump wear. This signifies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data additionally permits SEEPEX to make extra accurate life cycle predictions for each pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system resolution that combines the advantages of two pump technologies to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as one thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this different to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes within the type of a package unit, which accommodates the pump, the dedicated management logic, as properly as the polymer and, if desired, the compressed air parts. This pump can also be connected to the Connected Services of SEEPEX as an growth.
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