Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration systems, has helped to considerably enhance the product quality of chilly rolling sheets for its steel industry client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual move technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the gathering efficiency was insufficient and significant issues had been occurring with the quality of its completed products.
An ECL is used throughout the steel trade to assist clean and strip the floor of the steel sheet of rolling dust by using an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleaning cold rolled steel than typical cleaning processes, the instability of the chemicals can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety within these circumstances, its effectiveness can be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still closely saturated with mud particles and was suffering from an unstable PH stage that mixed were leading to vital rusting through the process leading to scratching of the final product.
Filtramag+ provides fine particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t guaranteed to solve the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic materials type, measurement of the magnet, magnetic power and likewise the fluid move dynamics. A low strength magnet or minimal exposure to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is necessary not solely to use the right product for the method in question, but the larger degree of answer protection offers further benefits, together with prolonging the lifespan of the pump in addition to a reduction in associated costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, reduced contamination in this software inside the alkaline resolution from 400mg/m2 to simply 30mg/m2 by removing the fine mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not offering enough safety to the fluid in this software, and it highlights the importance of choosing the correct methodology of magnetic safety. Due to the fine particles circulating within the alkaline solution, significant rusting was being created in the course of the ECL process that was inflicting damage to the metal sheet. We beneficial Filtramag+, a highly effective magnetic filtration system to our shopper as its capability to remove even the finest particles from fluids would significantly enhance the problems that the business was facing. By putting in the Filtramag+, our client was instantly provided larger ranges of safety towards the harm that have been being brought on by the contaminated solution. เพรสเชอร์เกจวัดแรงดันน้ำ work often with Eclipse Magnetics high-performance merchandise and all the time see important, constructive outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with materials that have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass via the filter.
As a result of the installation, the corporate is now not suffering from broken completed elements, has lowered its scrappage and waste, as properly as prolonging the lifetime of the pump.
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