Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration methods, has helped to significantly improve the product quality of cold rolling sheets for its steel industry client, by installing a FiltraMag+ from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics

The firm had previously used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with pressure gauge octa of simply 6000 gauss, the collection efficiency was inadequate and important problems have been occurring with the quality of its finished merchandise.
An ECL is used inside the steel industry to help clean and strip the floor of the steel sheet of rolling dust by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleaning cold rolled metal than typical cleansing processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness

Whilst a magnetic roll separator can supply a stage of safety within these circumstances, its effectiveness could be considerably decreased, resulting in contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline answer was still heavily saturated with dust particles and was affected by an unstable PH level that combined had been leading to significant rusting during the process leading to scratching of the final product.
Filtramag+ provides fantastic particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics

Filtration efficiency

Effective filtration of the alkaline resolution is paramount to make sure optimal effectivity of the ECL and easily having any magnetic filter or separator just isn’t assured to solve the ferrous contamination downside. The efficiency of the filtration depends on the magnetic materials type, size of the magnet, magnetic energy and also the fluid move dynamics. A low strength magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan

It is important not solely to make use of the right product for the method in question, but the larger stage of answer protection provides additional benefits, together with prolonging the lifespan of the pump as nicely as a discount in associated costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this software within the alkaline answer from 400mg/m2 to just 30mg/m2 by eradicating the fine mud particles that have been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics

Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not offering sufficient protection to the fluid on this software, and it highlights the significance of selecting the right methodology of magnetic safety. Due to the fine particles circulating inside the alkaline resolution, important rusting was being created in the course of the ECL course of that was causing damage to the metal sheet. We recommended Filtramag+, a highly efficient magnetic filtration system to our client as its ability to remove even the best particles from fluids would considerably enhance the issues that the enterprise was going through. By putting in the Filtramag+, our shopper was immediately provided larger ranges of protection against the injury that have been being caused by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and all the time see significant, positive results quickly after set up of the filter.”

Effective magnetic filtration

The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient to be used with materials which have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single cross through the filter.
As a result of the set up, the company is no longer suffering from broken finished components, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.

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