Celeros Flow Technology injects new life into forty year old SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than forty years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this project, the customer wanted to extend water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump could not be succesful of deliver this requirement. Nozzle loads have been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. เกจวัดแรงดันคือ engineering group undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational efficiency. There had also been no upkeep interventions for decades – but the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh conditions and with no common maintenance over such an extended time frame. More importantly, it gave us confidence that a thorough overhaul might obtain the desired improvement in performance, saving the customer the fee and lost manufacturing time that could be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite element evaluation was undertaken to confirm that the nozzle loads would withstand the specified temperature enhance. As a result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are really happy with the end result of the SAGD pump improve. It has not only achieved the specified production increase for the client, but additionally offered a extra sustainable and cost-effective resolution than whole pump substitute. Using trendy engineering and evaluation, we now have been able to give the prevailing pump a new lease of life and guarantee it will proceed to perform well for many more years.”

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