Celeros Flow Technology injects new life into forty 12 months outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than forty years previous and had been topic to quite a few post-installation alterations.
เกจไนโตรเจนsumo are extraordinarily viscous and require the injection of excessive stress, excessive temperature steam to improve fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this project, the shopper needed to extend water temperatures from 90° C to 140° C. However, there were concerns that the present pump may not be able to deliver this requirement. Nozzle loads were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing box and affected operational effectivity. There had additionally been no maintenance interventions for many years – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh situations and with no regular upkeep over such an extended time period. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in performance, saving the shopper the price and lost manufacturing time that can be related to sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to confirm that the nozzle hundreds would stand up to the specified temperature improve. As a end result, the pump is now able to delivering steam on the higher temperatures required. The seal upgrades guarantee it meets the most recent specs.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing increase for the customer, but also supplied a extra sustainable and cost-effective resolution than complete pump substitute. Using modern engineering and analysis, we’ve been in a place to give the existing pump a new lease of life and ensure it will proceed to carry out well for many more years.”

Scroll to Top