Celeros Flow Technology injects new life into forty 12 months old SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than forty years previous and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high pressure, high temperature steam to enhance fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this challenge, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there were considerations that the existing pump may not have the power to ship this requirement. Nozzle loads had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational effectivity. There had additionally been no upkeep interventions for decades – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to function in such harsh circumstances and with no regular maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in performance, saving the shopper the price and lost manufacturing time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In เกจ์วัดแรงดันแก๊ส , finite factor analysis was undertaken to verify that the nozzle masses would face up to the desired temperature increase. As a outcome, the pump is now capable of delivering steam on the greater temperatures required. The seal upgrades guarantee it meets the most recent specifications.
Concludes Mike Golds: “We are actually happy with the result of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the shopper, but additionally provided a more sustainable and cost-effective answer than complete pump alternative. Using trendy engineering and analysis, we have been capable of give the existing pump a model new lease of life and guarantee it’s going to proceed to perform well for a lot of more years.”
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