Celeros Flow Technology injects new life into forty year outdated SAGD pump to increase heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high stress, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this challenge, the shopper needed to increase water temperatures from 90° C to 140° C. However, there were considerations that the prevailing pump may not have the ability to ship this requirement. Nozzle hundreds have been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked supplier of some 20 years, for assistance.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for many years – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh conditions and with no common maintenance over such a long time frame. More importantly, it gave us confidence that a thorough overhaul might achieve the specified improvement in performance, saving the customer the fee and lost manufacturing time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite factor evaluation was undertaken to substantiate that the nozzle masses would withstand the desired temperature improve. As เกจวัดแรงดันลม , the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are actually pleased with the finish result of the SAGD pump upgrade. It has not solely achieved the specified production increase for the shopper, but additionally offered a extra sustainable and cost-effective answer than complete pump replacement. Using trendy engineering and evaluation, we now have been capable of give the existing pump a brand new lease of life and ensure it’ll proceed to perform nicely for many more years.”
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