Celeros Flow Technology injects new life into 40 yr old SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend production. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this challenge, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there were concerns that the present pump could not have the flexibility to deliver this requirement. Nozzle hundreds were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no upkeep interventions for decades – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh circumstances and with no regular upkeep over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul might achieve the specified enchancment in efficiency, saving the shopper the cost and lost manufacturing time that may be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to substantiate that the nozzle masses would withstand the desired temperature increase. As a result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump upgrade. pressure gauge ไท วัสดุ has not only achieved the specified production increase for the client, but in addition provided a extra sustainable and cost-effective solution than total pump replacement. Using fashionable engineering and evaluation, we now have been capable of give the existing pump a model new lease of life and ensure it will continue to perform properly for many extra years.”
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